Shanghai Zhangcheng Machinery Manufacture co.,ltd
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Clean Room Panel Line
General specification:
Steel sheet thickness: 0.3-0.6mm
Steel sheet width: ≦1260mm
Core material: EPS panel
Working speed: 2-6m/ min
Power: 38kw
Production Dimension: 32m*2.3m*2.8m
Product thickness: 30-200mm
Annual output: 600,000 m2
Parts Listing:
| No. | Component | Quantity |
| 1 | De-coiler | 4set |
| 2 | Roof forming machine | 1set |
| 3 | Core material feeding bed | 1set |
| 4 | Laminating main machine | 1set |
| 5 | Auto cutting machine | 1set |
| 7 | Run out table | 2set |
The Sandwich Panel Production Line is composed of four (5) main sections, such as, STEEL DECOILER, EPS LOADER AND EDGE MILLING MACHINE, STEEL LOCK FORMING MACHINE,SANDWICH PANEL LAMINATOR, CIRCULAR SAW PANEL CUTTER ,ROLLING TABLE.
The production line is 26000mm x 4000mm x 2350mm.
III . THE MAIN PARTS OF THE PRODUCTION LINE:
1. STEEL DECOILER: 2Pcs.
Type of Decoiler: Manual Expansion
Width of coil: ≤ 1250mm
Weight of coil: ≤ 5 mt
2. EPS LOADER AND EDGE MILLING MACHINE: 1Pcs.
Type of milling: Milling round knife
Numbers of miller: Left and right two piece
Driving Motor Power: 0.75 Kw x 2
3. STEEL SQUARE LOCK FORMING MACHINE(Top and bottom): 1Pcs.
Roller station: 8 stands
Roller material: GCr15 Alloy
Width adjusting range: 900-1250mm
Driving and Transmission: Gear and K type Gear motor
Cross moving guide: Linear bearing
4. SANDWICH PANEL LAMINATOR: 1Pcs.
4.1 LAMINATING ROLLER:
Rubber roller Diameter: 150mm
Thickness of composite rubber layer: 10mm
Number of rollers: 16 pairs
4.2 GLUE SPRAYING DEVICE:
Number of pump: 4 sets (top & bottom each 2)
Required Power: 0.37 Kw
Flow volume of glue: 0 – 0.4 kg per pump
Type of flow volume control: Frequency inverter
Scale of glue: (white) 1: (brown) 1
Spraying pipe: Plastic spraying nozzle
4.3 GLUE UNIFORMITY DEVICE: Speed of spreading: 80 times/min.
Required Power: 0.5Kw x 3
4.4 PLASTIC FILM COATING DEVICE: Conical push pin by wheel adjusting
4.5 DUST SUCTION FOR EPS WASTE:
Type of suction: Blowing fan
Required Power: 2.2 Kw
5. CIRCULAR SAW PANEL CUTTER: 1Pcs
Type of Cutting Circular Saw and rotating blade
Required Power 1.5 Kw x 2
Thickness of Panel 40mm – 200mm
Length of Panel 1200mm – 30000mm
Movement of Cutter: 2000mm (cylinder distance)
Type of operating: Touch screen and PLC
Overall weight of cutter 2.5 mt