Shanghai Zhangcheng Machinery Manufacture co.,ltd
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Polyurethane eps sandwich panel production line
Product description:
1.This eps sandwich panel production line adopts advanced technology integrating pneumatic, electric and mechanical technology.
2.It is controlled by computer; display Chinese / English language .People can very easy operate it.
3.The length of final sandwich panel can be controlled by the computer system, based on user's requirements.The computer system has precise orientation with timed display on the touch screen.
4.This eps sandwich panel production linedeploy roll forming machine for the roof and wall panel, can produce different profiles of the panel.
5.The shape of the sandwich panel can be designed and modified according to user's requirements; this is for demand of different users.
Ceiling channel Requirements(for your reference):
1 . steel coil thickness :0.3-1.0mm
2. steel coil material: Color Steel plate, galvanized sheet
3.core thickness:20-300mm
4.production capacity(according to your glue):
4-4.5m/min(fastest), 2-2.5m/min(slowest)
configuration of eps sandwich panel production line
1. Forming machine
1. Decoiler
(1)Inner Diameter: Φ508 – Φ610 mm
(2)Out Diameter: 1250mm
(3)Max. Loading Capacity: 5000 kgs
(4)Type:manual
2. Pre-cutting device
(1)Type of Shearing: Electrical Shearing
(2)Driven Power: 0.75kw
(3) Roof sheet machine
(1)Material Thickness: 0.3-0.8mm
(2)Rollers: 13 groups
(3)Material for Rollers: 45# steel polished and coated with chrome HRC55-60°
(4)Material for shaft: #45 steel after treatment
(5)Diameter of shaft: 70mm
(6)Frame panel thickness: 14mm
(7)Speed:about 8m/min
(8)Motor Power: 3kw
(9)Driven type: 0.6"Chain
Electrical Voltage:380V/3Ph/50Hz
Type of controlling:PLC (DELTA Taiwan)
Transducer: 0.4KW
2. Panel machine
1.Composite rubber rollers
(1) Roller diameter: 180mm
(2)Thickness of composite rubber layer: 10mm
(3)Hardness of composite rubber layer: 60
(4)Number of rollers: 36
2.Glue section
1.Glue section
(1) Numbers of pump: 4 sets (top and bottom each 2)
(2) Driven power: 0.37KW
(3) Flow volume of glue: 0~0.4 kg per pump
(4) Type of flow volume control: Change frequency
(5) Scale of glue: (white): (Black) 1.5
(6)Gule name: PUA and PUB
(7)Speed of spreading:80times/min
(8)Driven power:0.5KW x 3
2.Apply Guard Film:
(1) Type of apply guard film: Automatic
3.Groovingformingdevice
(1) Grooving: according to the design requirement
(2) Depth of groove: 0.5~1.0mm
4.EPSgrooving cutter andEPSwaste collector
(1) Type of cutting: electrical heat cutting
(2) Numbers of heater: 3
(3) Power of heater: 2.5kw×6
(4) Driven power:0.75KW
(5) Type of collecting: Vacuum
(6) Driven power:2.2kw
5.Sandwich panel cutting device
(1)Material:EPS
(2) Type of cutting:shearing cutter
(3) Driven power: 1.5kw×2
(4) Thickness of panel: 40-300mm
(5) Length of panel: 1200~30000mm
(6) Movement of cutter:1800mm(cylinder distance)
(7) Type of operating:touch screen
6.Electrical system:
(1)Electrical Voltage:380V/3Ph/50Hz
(2)Type of controlling: PLC (Delta,Taiwan)
(3) Encorder: Omron
